Drum & Bridge Type Reclaimers: Blending Solutions for Efficient Bulk Material Handling in Mining and Industrial Sectors

As a global leader in industrial engineering and technology, MCI is proud to present our state-of-the-art Drum & Bridge-Type Reclaimer, meticulously engineered for maximum efficiency in stockyard operations. Designed to handle large volumes of bulk materials, our reclaimers enhance blending, homogenization, and material flow, ensuring seamless integration into mining, power generation, and industrial bulk storage facilities.

MCI Drum & Bridge Type Reclaimer Solutions: Innovation, Sustainability & Performance

Drum Reclaimers – Advanced Blending for Consistency

Our Drum Reclaimers (also known as barrel reclaimers) are optimized for high-capacity bulk material homogenization, making them an ideal solution for coal, iron ore, and other industrial applications where material consistency and blending are critical.

Key Features & Benefits

  • Superior Blending & Homogenization: The spiral blade drum design enables consistent mixing of materials from various layers within the stockpile, ensuring uniform quality for downstream processing.
  • High Reclaiming Capacity:
    • Nominal reclaim capacity: Up to 6,500 t/h.
    • Stockpile width: 30 m to 44 m.
    • Stockpile height: Up to 23 m.
    • Rail gauge: 30 m to 58 m.
  • Optimized for Continuous Flow: The design allows for simultaneous reclaiming of thin layers across the entire cross-section, maintaining a steady material discharge rate.
  • Advanced Bucket Arrangement: Multiple buckets arranged in parallel rows, swiveling automatically in the selected working direction, enable efficient material collection.
  • Integrated Rake System: Equipped with rakes featuring prongs or scraper rods, ensuring continuous material flow by breaking compacted layers.
  • Low Maintenance & Durability: Constructed from hardened, wear-resistant materials, ensuring a long lifespan even under harsh operational conditions.
  • Bi-Directional Reclaiming Capabilities: Two rakes allow for material retrieval from either side of the drum, improving flexibility and efficiency.
  • Automated & Sensor-Driven Operation: Fully integrated automation technology enables real-time monitoring and centralized control from a stockyard management system.

 

Bridge-Type Bucket Wheel Reclaimers – High-Efficiency Bulk Material Recovery

MCI’s Bridge-Type Bucket Wheel Reclaimers are engineered to maximize throughput while maintaining exceptional blending performance. Available in single or double bucket-wheel configurations, these reclaimers are ideal for stockyards handling coal, iron ore, aggregates, fertilizers, and other bulk materials.

Single Bridge-Type Bucket Wheel Reclaimer

High-capacity drum and bridge type reclaimer for seamless blending of bulk materials like iron ore, coal, and bauxite

A single bucket-wheel bridge reclaimer is optimal for stockpile operations requiring unidirectional material reclaiming.

Technical Specifications:

  • Unidirectional operation for simple, linear stockyard layouts
  • High blending efficiency through precise bucket-wheel operation

 

Double Bridge-Type Bucket Wheel Reclaimer

For larger stockyards requiring bi-directional reclaiming, the double bridge-type bucket wheel reclaimer offers enhanced performance and material recovery.

Technical Specifications:

  • Increased material recovery rates through twin bucket-wheel operation
  • Independent or linked drive systems for maximum flexibility
  • Automated operation with precise control over blending ratios and flow rates
  • Higher throughput and better homogenization due to continuous face reclamation

 

Cutting-Edge Features Across All MCI Reclaimers

MCI ensures that our Drum and Bridge-Type Bucket Wheel Reclaimers are equipped with the latest advancements in automation, sustainability, and operational efficiency:

Environmental & Sustainability Features

  • Dust and Noise Reduction: Incorporates dust suppression systems and low-noise operational components to minimize environmental impact.
  • Energy-Efficient Motors: Advanced variable-speed drives optimize power consumption, reducing operational costs and carbon footprint.
  • Minimal Material Waste: Ensures high-efficiency material retrieval, reducing stockpile losses and maximizing resource utilization.

Advanced Automation & Digitalization

  • Collision Avoidance Systems: Prevents operational risks by using real-time monitoring sensors.
  • Fully Automated Reclaiming: Integrates with stockyard management systems, enabling remote control and AI-driven stockpile optimization.
  • 3D Volume Measurement of Stockpiles: Provides accurate inventory tracking for optimized stockyard planning and material flow management.

 

Why Choose MCI for Bulk Material Handling?

MCI’s commitment to engineering innovation, sustainability, and reliability is evident in our focus on environmentally friendly solutions. Our reclaimers incorporate features such as hardened tines for frozen surfaces, ensuring uninterrupted operation in extreme temperatures, and optimized material flow systems that reduce energy consumption and maximize efficiency. By integrating these advanced technologies, MCI enhances both operational performance and environmental responsibility, making our reclaimers the ideal choice for modern bulk material handling operations. makes us the go-to partner for stockyard operations worldwide. Our reclaimers provide:

  • Higher Productivity: Faster reclaiming rates ensure a steady material supply for processing.
  • Operational Safety & Risk Reduction: Automation minimizes human intervention and enhances workplace safety.
  • Lower Operational Costs: Energy-efficient designs reduce electricity consumption and maintenance costs.
  • Seamless Stockpile Integration: Custom-built reclaimers ensure compatibility with various bulk material handling systems.

 

Turnkey Delivery & Comprehensive Support

MCI provides a turnkey approach, ensuring reduced installation time, minimized on-site construction work, and seamless integration into existing stockyard infrastructures. Our reclaimers are delivered preassembled and tested, allowing for rapid deployment and minimal downtime. This approach significantly enhances operational efficiency, reduces project complexity, and ensures cost-effective implementation., delivering preassembled, tested, and ready-to-operate reclaimers for seamless integration into your existing bulk handling infrastructure. Our end-to-end service includes:

  • Custom engineering & design
  • Installation & commissioning
  • Predictive maintenance solutions
  • Full lifecycle support & training

Transform Your Stockpile Management with MCI

Investing in an MCI Drum Reclaimer or Bridge-Type Bucket Wheel Reclaimer means partnering with an industry leader dedicated to advancing the future of bulk material handling. Whether for mining, power generation, or industrial bulk storage, our reclaimers offer unparalleled performance, reliability, and sustainability.

Contact MCI today to explore how our reclaimers can optimize your stockyard efficiency and material flow.

Hardfacts

Type:
Drum & Bridge Type Reclaimer
Key Applications:
Bulk material handling in mining, cement, power plants, and port facilities
Components:
Advanced drum with blending technology, structural bridge, trolley and rail system, sophisticated control cabin
Our Service:
Customized engineering, cutting-edge fabrication, and comprehensive service solutions
Benefits:
High efficiency, environmental responsibility, operational excellence, and superior blending capabilities

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